BetaFlex Pro and the Plate to Print to create a record of the data collection verifying the specifications of the plate have been met. function refreshFattoreK(){ 4.70 mm
A 3M representative will contact you shortly regarding your inquiry. In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. var psNonDistortoInMM=0; . The drying time would vary depending on the type and thickness of the plate being used. Re-mount plates in registration. Do you found a typo? Like the rest of the world, we continue to work with our customers to make it work. For other flexo plate making processes such as thermal or water washed, it is understandable that its duration will be affected by heat and water. You will then have a choice as to whether or not we use your information for this new purpose. An error has occurred while submitting. Besides these thin plates, conventional plate thicknesses of 2.54 and 2.84mm are also used. Content is automatically translated please use the English version for the original text. Thanks for signing up! Line screen level 2. We also uses third party advertising companies to serve ads when you visit this Web site. 4. Imaging Quality Whether you're using digital or analog plates, the finished plate cannot exceed the quality of the original image carrier. Plate Thickness Constant = 2 (Photopolymer Thickness) Determine the distortion factor with the following equation: Distortion Factor % = (Plate Thickness Constant / Repeat Length) (100) If you find the math daunting, enter your measurements into an online distortion calculator, like the one available here. Kfattore = (2 * piGreco * (spCliches - spPoliestere)).toFixed(decimali); Initially, flexographic printing plates were mounted on the cylinders directly. The UV light is starting a chemical reaction which leads to cross-linking of plate components. This two-part series covers the origins of Flexo printing as well as its growth in popularity from the invention of the first rotary press using rubber plates to the commercialization of UV Over the last two decades, flexographic printing has grown in popularity, with roughly 60% of the entire packaging industry utilizing flexography in the construction of their packaging. The device works strictly according to the standards valid for the Graphic Industry. Flexographic printing plates are flexible photopolymer plates, used in flexo printing to transfer ink & images to a flexible substrate, such as paper or film. Sizes of flexo plates can be produced according to customers' demand. 2021. JavaScript seems to be disabled in your browser. jQuery('input:radio[name="slUm"][value="'+unitaMisura+'"]').prop('checked', true); Images must be reduced in the printing direction and with the table for calculating the flexo plate distortion it is possible to do it quickly, following a few and intuitive steps. Virtually any common thickness of the flexo printing plate can be sourced in analog or digital formats. We are the sole owner of the information collected on this website, and will not sell, share, or rent your personal information in ways different from what is disclosed in this privacy statement. Set to -10% because it is considered compensation average value. the flexographic printing plates usually have a thickness of 1.14 or 1.70mm. Are made in a controlled and repeatable manner. var psDistortoPercentuale=0; For instance, the size of the mask minimum dot may be . Flexographic Printing Plates Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. calcolaFattoreK(); UP TO 4000 DPI AND RULING UP TO 88 LCM (223 LPI). The relief depth is then determined via the reverse side exposure and the relief is exposed through from the front side with UVA light. Calculating for distortion is only necessary for printing plates. It is essentially a modern version of letterpress, evolved with high speed rotary functionality, which can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, and paper. Nagpur, Maharashtra. Plate duration is a very important factor to consider. The ink is first applied to the anilox, then from the anilox, the ink is transferred over to the plate, then from the plate, the ink is transferred over to the substrate. The brands listed above are trademarks of 3M. Micro Screening Plate 6. Therefore, in general, the reproduction of a solid image will prefer softer plates over the harder plate and the reproduction of lighter and high-definition image prefers harder plates over softer plates. Images must be reduced in the printing direction and with the table for calculating the flexo plate distortion it is possible to do it quickly, following a few and intuitive steps. ideal for printing jobs in a thickness range of 0.38 mm . ), Cyrel EASY EFER- Engineered surface, high durometer (NEW!). Impression or printing plate cylinder is dirty. switch (unitaMisura) { Required fields are marked *. break; unitaMisura=jQuery('input[name="slUm"]:checked').val(); It is longest with solvent-based washout solutions, in which the polymer layer swells considerably and has to be dried back. Are produced to optimize press and ink performance. Peak Wide Stand Microscope is a simple measuring microscope designed to be compact and light weight, but characterized by a wider field of view than that of the conventional microscope. '; Photopolymer plates production by Flexo24 v.2 software. Dots "dipping" into the anilox. Calculate the plate thickness constant using the following equation: Plate Thickness Constant = 2 (Photopolymer Thickness). It is shorter with water-washable plate systems, which swell only slightly. When we compare two plates with equal specifications, the one with flat top dots will deliver more ink volume than the traditional round top dots. 60 ShA (DIN) are mainly used. Currently, we manufacture Flexographic Plates ranging from a thickness of 1.14mm to 4.7mm. ), CyrelEASYESE- Engineered surface, high durometer, CyrelEASYESM - Smooth surface, medium durometer, CyrelEASYESP2 - Engineered surface, high durometer, CyrelDRC- Medium durometer for Corrugated, CyrelEASYESX - Smooth surface, high durometer, CyrelALC- Low durometer for Corrugated (NEW! They would print an exact copy of the negative if not for the fact that they are wrapped around a cylinder for printing. 3M takes your privacy seriously. Our sleeves and cylinders are created and print 100% distortion free. Magnetic blade cartridges make switching between different thicknesses of plate a safe, simple and quick process. Since most substrates are fed into the press from rolls, or webs, the first section is called the unwind and infeed section. Design elements: The relief depth is finally also influencing the elements that can be anchored on the plate. The Complete Guide to Flexography Printing on Corrugated Packing, Flexo Chronicles: An Anthology of Flexo Printing history (Part 2 of 2), Flexo Chronicles: An Anthology of Flexo Printing History (Part 1 of 2). Before loading the PDF for the realization of your digital plate with Flexo 24, you can calculate the negative distortion to apply to the file, by filling out the form you will find below. Plate cylinder width (Max.) At 3M, we discover and innovate in nearly every industry to help solve problems around the world. If ones printing process requires a high drying temperature, then try to stay away from thermal plates. This number is always available to help you complete your purchase, Simply focus on designing the packaging: Flexo 24 will take care of the. after the imaging of the flexo plate, without any operator intervention. Resolution, which can be 2450 dpi or 4000 dpi (high definition). The data is converted into measurement data for descriptive analysis and display. The ink is first applied to the anilox, then from the anilox, the ink is transferred over to the plate, then from the plate, the ink is transferred over to the substrate. var psNonDistorto=0; Max Printing Speed. For laser engraved plates, mostly used in seamless plates, are much more durable when compared to the photopolymer plate, it uses rubber instead. This Common Flexo printing machine is suitable for printing such packing materials as polyethylene,polypropylene plastic bag,cellophane and roll paper,etc.And it is a kind of ideal printing equipment for producing paper packing bag for food . They must have good ink transfer with water-based inks in order to print solid areas in a closed manner. If you have any questions, dont hesitate to contact me. } Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. Select the thickness of the digital plate you want to realize. Has a helicoid focus mechanism. The Problem: Process variability, uncertain results, wasted material. . For flexo plates digitally imaged on any imaging device, the effect of oxygen inhibition during UV exposure causes the dot on a plate to be smaller than the exposed mask opening. Thermal CTP Plate; UV CTcP Plates; Press. Whether youre solving a problem or focusing on a detail, 3M science is here to help you at the make-or-break moments of your craft. It can be controllable and predictable with some standard best practices. Peak Wide Stand Microscope will be useful not only for the general observation but also for improving accuracy in precision machining and securing uniform quality in the inspection process. More Download Documents Flenex Flexographic Plates (1.0MB) PDF: 536KB Tapes that meet the demands of your craft and of specific jobs. This usually includes a polyester backing attached to a photopolymer coating. All adhesive packages available including Steelmaster, Secure, FE and Flex. 1.14 mm
Printing has evolved over the centuries, and now improvements come constantly. We protects personal information provided by you through the use of this website. The ideal substrate for digital flexo printing in industries such as snacks, food and cosmetics. 60 ShA (DIN) are mainly used. Get the Flexo plate to print your packaging projects on: The tissue printed with Flexo 24 plates can be used for: After carefully choosing the substrate and ink type, you have 4 options: At this stage, upload the file for checking. 1 Yr Since : 2021. While our plate thickness and printing diameters are shown to three decimal places for clarity, we're assuming an accuracy to four decimal places. The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer. . STEP 4. . It is often used in the quality control of jams, syrups, and almost any liquid where the sugar content is critical. 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Snacks, food and cosmetics plate you want to realize through the use of this website for descriptive and... ) PDF: 536KB Tapes that meet the demands of your craft and of specific jobs conventional plate of. ( new! ) durometer ( new! ) representative will contact you shortly regarding your inquiry sugar content automatically. Water-Based inks in order to print solid areas in a closed manner advertising companies serve. Is critical from the front side with UVA light, conventional plate thicknesses of 2.54 and 2.84mm are also.... Controllable and predictable with some standard best practices print 100 % distortion free 3M representative will you! Graphic industry ads when you visit this Web site must have good transfer. Also used rolls, or webs, the first section is called the unwind and infeed section operator.. Print finishing may be the thickness of the data collection verifying the specifications of the plate constant.
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